Most requested moulded plastics
The plastic materials that are currently the most requested for moulding operations range from the expensive PEEK through to nylon 66 and TPE rubber. We can mould more than 60 different types of plastic, and the choice of one over another depends on the design and application of the moulded component.It is thanks to the initial consultation that we can choose the best plastic material for the job and guarantee moulded parts of superior quality.
We can print over 60 types of plastics
Moulding PEEK plastics
Polyether ether ketone, otherwise known as PEEK, is a semi-crystalline thermoplastic with high plastic-mechanical resistance up to 260°. It is mainly used to produce components for the automation, automotive and military sectors.
PEEK plastics molding offers a wide range of production possibilities for highly resistant components used in various industries. Sometimes also abbreviated as PEAK, polyether ketone is a semi-crystalline thermoplastic material that maintains high mechanical-plastic strength up to 260°. Its unique chemical structure makes it suitable for high temperature applications, exhibiting outstanding thermal stability and superior chemical resistance.
PEEK is particularly renowned for its mechanical properties, such as high tensile strength, rigidity and wear resistance. These characteristics make it an ideal material for the production of components that require high strength and durability. Industries such as automation, automotive and military take full advantage of its properties to produce critical components for their applications.
In the PEEK plastic molding process, the PEEK granules are heated to liquid and then injected into a mold to achieve the desired shape. The flexibility of this process allows a wide range of components to be produced, from simple geometry to complex shapes. The high processing temperature required requires specialized machinery that can achieve and maintain high temperatures with precision.
The versatility of PEEK also extends to its insulating and dielectric properties, making it suitable for electrical and electronic applications. It also has a low density, making it a lightweight but durable material, ideal for reducing the weight of critical components and improving energy efficiency.
In conclusion, PEEK plastic molding offers a unique opportunity to produce high quality and durable components. The combination of PEEK properties and advanced molding techniques allows products to be produced that meet the needs of industries such as medical, electromedicine, food and automation.
Moulding polycarbonate plastics
This is a thermoplastic polymer that is resistant to chemicals, is easy to work with, and is stable in terms of dimensions. It is easy to sterilise in autoclaves or using gamma rays, therefore is widely used in the medical sector.
Polycarbonate plastic moulding is a process widely used in industry to produce components with high mechanical and thermal performance. Polycarbonate is a thermoplastic polymer that resists chemical agents, is easy to work with and dimensionally stable. These characteristics make it ideal for many applications, including the medical sector where its ability to be easily sterilized makes it a very popular material.
Polycarbonate is known for its high resistance to impact, bending and tensile strength as well as its high optical transparency. These properties make it a very versatile material, suitable for many industrial applications including automotive, electronics and construction. Its ease of processing and dimensional stability also make it an ideal material for the production of parts that require a precise shape and size.
Polycarbonate plastics molding is a production process involving the injection of molten material into a mold. The material is melted and then injected into the mould, where it cools to form the final component. The flexibility of the polycarbonate molding process allows for the production of components with complex and precise shapes, allowing a high degree of customization.
Polycarbonate is also a very high temperature and UV resistant material, making it suitable for many outdoor applications. Its chemical resistance makes it ideal for applications where it is exposed to aggressive chemicals. Polycarbonate is also easily autoclavable or gamma-ray sterilisable, making it an ideal material for the medical sector.
Moulding plastic materials polyethylene
This material has very low moisture absorption, a low coefficient of friction, is extremely lightweight, resistant to abrasion, and suited to the food sector in particular.
Polyethylene plastics molding is a widely used process for the production of plastic components that require abrasion resistance, lightness and low moisture absorption. Polyethylene is a range of materials with very low moisture absorption, very light, smooth and abrasion resistant, and is particularly suitable for the food industry.
In the process of molding polyethylene plastics, the polyethylene granules are heated and melted to become liquid, and then injected into a mold to take the desired shape. The flexibility of this process allows components with different geometries and complexity to be produced, both for industrial applications and for the food industry.
Polyethylene is particularly suitable for use in the food industry due to its ability to resist corrosion and absorb only minimal amounts of moisture. These characteristics make it suitable for the production of food containers, bottles, protective films and many other products that come into contact with food. Polyethylene is also non-toxic and odour-free, ensuring the safety and integrity of the food with which it comes into contact.
In addition to its suitability for the food industry, polyethylene is widely used in many other industrial applications. Its low density and light weight make it ideal for the production of components that require reduced weight and increased energy efficiency. In addition, its high abrasion resistance makes it suitable for use in applications requiring wear resistance, such as sports equipment components, moving machine parts and outdoor application components.
The process of moulding polyethylene plastics offers numerous advantages in terms of efficiency and cost. The high production speed and the ability to produce components with complex geometries reduce production times and manufacturing costs. In addition, the flexibility of the process allows for high quality components with increased reproducibility.
Molding ABS plastic materials
Acrylonitrile butadiene styrene is a thermoplastic polymer that enables the production of components that are light but very strong. Most automation components are made of this material.
ABS plastic molding is a common process in the manufacturing industry for producing lightweight but extremely durable components. ABS, acrylonitrile-butadiene-styrene, is a thermoplastic polymer that offers a unique combination of mechanical and thermal properties. Thanks to these characteristics, ABS plastic molding is the best choice for manufacturing most automation components.
One of the main reasons why ABS is widely used in automation is its excellent resistance to impact and mechanical stress. This material can withstand high load forces without suffering permanent deformation, ensuring the durability and reliability of components. ABS is able to withstand even high temperatures, allowing use in high temperature environments.
In addition to its mechanical strength, ABS also has excellent chemical resistance, making it suitable for use in various industrial applications. It is resistant to many chemicals and aggressive substances, such as oils, fats and solvents. This property makes it a reliable material for components that come into contact with chemicals during operation.
Another advantage of ABS is its good abrasion resistance, making it ideal for wear and friction applications such as gears, bearings and moving parts. ABS is able to maintain its mechanical properties even in the presence of constant friction, offering a long service life.
In conclusion, ABS plastic molding offers an efficient way to produce lightweight but highly durable components. Thanks to its mechanical, thermal and chemical properties, ABS is the material of choice for the manufacture of components intended for automation. The combination of impact resistance, chemical resistance and lightness makes ABS a versatile and reliable material for a wide range of industrial applications.
Moulding TPE plastics
These are thermoplastic elastomers, sometimes referred to as thermoplastic rubbers, which are easy to recycle, but in particular they have less impact on the environment and employees as they do not release phthalates during moulding operations. They can be sterilised in autoclaves so are used in the food and medical sectors.
The TPE plastic moulding, which stands for thermoplastic elastomer, is a production process that allows to obtain flexible, resistant and highly recyclable components. Compared to other materials, TPE offers many advantages in terms of environmental safety and worker protection. During the TPE molding process, phthalates, harmful chemicals to health and the environment are not released, making it a safer choice.
TPE is a versatile synthetic rubber that combines the elastic properties of rubbery materials with the ease of processing thermoplastics. This unique combination makes TPE ideal for many industrial applications, especially in the medical and food industries where safety and hygiene are of primary importance.
Thanks to its thermoplastic nature, TPE can be easily recycled and reused, helping to reduce the environmental impact of plastic waste. During the TPE plastic molding process, the material is melted and injected into a mold to achieve the desired shape. The flexibility of the process allows components to be produced with different geometries and precise details, ensuring greater versatility in design.
One of the distinguishing features of TPE is its ability to be autoclaved. This property is of particular importance in the medical and food industries, where hygiene and sterilization are essential. TPE can withstand high temperatures and sterilization procedures without losing its mechanical and elastic properties, ensuring the safety and effectiveness of medical devices and food packaging.
In conclusion, TPE plastic molding is a production process that allows to obtain elastic components, safe and easily recyclable.
Moulding of polyamid plastics
Known with the initials PA, polyamides are polymers with high mechanical strength and excellent dimensional stability. They are mainly used in the automation sector, and their performance can be improved by adding fibreglass and additives.At TEKSAE we process every type of polyamide, from the traditional nylon 66 to the innovative PPA, which is an excellent alternative to metal components, and PPO, a polyamide and p-phenylene oxide-based polymer compound.
The moulding of polyamides is a production technique used to obtain components and parts made with polymers with high mechanical strength and dimensional stability. Polyamides are also known as PA and can be used in various industrial applications, thanks to their ability to resist mechanical stress, wear and high temperatures.
The most common polyamide is PA66, which is used in the production of parts for the automotive, electronics and aerospace industries. PA66 can be reinforced with glass fibres and additives to improve its mechanical and thermal properties, making it an ideal solution for applications where high resistance to wear and impact is required.
In addition to PA66, there are other polyamides such as PPA, an advanced polyamide which offers high thermal, mechanical and chemical performance and can be used for the production of components intended to replace metal parts. PPA can also be used in aggressive environments, such as chemical or high temperature environments.
The technology of moulding polyamides plastics allows to obtain parts with complex shapes and precisely reproduced, suitable for many applications, especially in automotive, industrial and aerospace. In addition, thanks to the great versatility of the polymers used, it is possible to produce parts with different mechanical, thermal and chemical properties, adapted to the specific requirements of the application.
At Teksae, we use all types of polyamide to manufacture precision components for various industrial sectors. Our experience and attention to detail allow us to produce high quality parts, with great resistance and precision of shape. Thanks to the use of advanced technologies for moulding polyamides, we are able to meet our customers’ most complex needs, always guaranteeing the highest quality and reliability of our products.
Moulding PPS plastic materials
Polyphenylene sulphide is a high-performance, semi-crystalline thermoplastic with excellent mechanical properties, resistance up to 240° and high chemical resistance to solvents. It is mainly used to produce seals, electric connectors and valves. It is also suitable for contact with drinking water.
PPS plastic moulding is a production process that allows to obtain components and parts made with polyphenylenesulfuryl, a semi-crystalline thermoplastic material of high performance. PPS offers a wide range of advantages due to its excellent mechanical properties, thermal resistance up to 240°C and high chemical resistance to solvents.
PPS is widely used in industry for the production of gaskets, electrical connectors, valves and other components that require high performance and resistance to environmental factors. Its thermal resistance allows to operate in high temperature conditions without suffering permanent deformation, guaranteeing a long operating life of the components.
Another advantage of PPS is its high chemical resistance. This material is able to resist the action of aggressive solvents, acids, bases and other corrosive chemicals, keeping its mechanical properties intact. This makes PPS suitable for use in chemically aggressive environments or applications where contact with chemicals is frequent.
The PPS plastic moulding is also suitable for environments where contact with drinking water is necessary. This makes it possible to use PPS for the production of components for the food industry, where hygiene compliance is essential. Its chemical resistance and dimensional stability make it a reliable and safe material for use in applications requiring contact with drinking water.
In conclusion, PPS plastic molding is a production technology that allows to obtain components and parts made with polyphenylene sulfide, a semi-crystalline thermoplastic material with high performance. Due to its excellent mechanical properties, thermal resistance, chemical resistance and dimensional stability, PPS is widely used in the production of gaskets, electrical connectors, valves and other components. Its versatility and reliability make it the best alternative to metals or thermosets.
Plastic PSU Molding
PSU is a transparent, high-strength thermoplastic material. It is used to produce artificial membranes, feeding bottles and food containers. It is a non-toxic material.
The PSU plastic moulding process allows to obtain components and parts made with polysulfone, a thermoplastic material of high strength and transparent color. The PSU has many applications in different industrial sectors, thanks to its unique characteristics.
One of the main uses of PSU plastic molding is in the production of artificial membranes. Artificial membranes made from PSUs are widely used in fields such as medicine and industrial filtration. The strength of the material and its chemical resistance give it a long service life, allowing to filter and separate different substances with precision.
Another common application of PSU plastic molding is in the production of baby bottles and food containers. Thanks to the transparency of the PSU, you can easily monitor the level of liquid in the bottle or container, ensuring greater convenience and safety in use. In addition, the PSU is a non-toxic material, making it safe for contact with food and beverages.
PSU plastic moulding allows components to be produced with high precision and fine details. During the molding process, the material is melted and injected into a mold to obtain the desired shape. This process allows parts with complex geometries and precise details to be produced, ensuring greater design versatility.
The rugged design of the PSU makes it suitable for applications requiring components that are resistant to impact and mechanical stress. The material is able to withstand high loads without suffering permanent deformation, maintaining its structural integrity over time. This makes it an ideal choice for applications where mechanical strength is critical.
In addition to robustness, the PSU also offers good chemical resistance. The material is able to resist the action of solvents, aggressive chemicals and atmospheric agents, maintaining its properties unchanged. This makes it a material suitable for use in chemically aggressive environments or applications requiring increased resistance to chemicals.
Moulding POM plastic materials
Semi-crystalline polymer, often known as acetal resin, with good mechanical properties, resistant to wear and tear and low moisture absorption. Used in the food sector because it is suitable for contact with food.
POM plastic molding is a production process that allows to obtain components and parts made with polyoxymethylene, a semi-crystalline plastic material also known as acetalic resin. POM offers a unique combination of mechanical properties, wear resistance and low moisture absorption, making it suitable for various applications.
POM is widely used in the food industry due to its suitability for contact with food. This material meets strict safety and hygiene standards, and is therefore used for the production of components that come into direct contact with food. Its low moisture absorption capacity ensures that the material is not damaged or altered by moisture in food or the surrounding environment.
POM plastic moulding enables parts with excellent mechanical properties. POM has good wear resistance, making it suitable for applications where fatigue and abrasion resistance is required. In addition, POM has a remarkable stiffness and impact resistance, ensuring the durability and reliability of the components produced.
Another advantage of POM is its chemical resistance. This material is able to resist different chemical agents, solvents and oils, maintaining unchanged its mechanical and dimensional properties. This makes it suitable for use in environments where good resistance to chemicals is required, such as the chemical industry and the automotive industry.
The versatility of POM also extends to the electronics and automotive sectors. The material is used for the production of gears, bearings, shafts and mechanical components that require wear resistance, precision and low noise. Thanks to its ability to reduce friction and absorb vibrations, POM helps improve the efficiency and durability of mechanical systems.
Moulding plastic materials polypropylene
Semi-crystalline polymer. Abbreviated to PP it is one of the commonest plastics used in daily life, because it is used to make domestic equipment, plastic cups and plates, and components for the automotive and automation sectors.
Polypropylene plastic moulding is a production process that allows to obtain components and parts made with polypropylene, a semi-crystalline thermoplastic material also known as PP. Polypropylene is one of the most widely used plastics in everyday life and offers numerous advantages for a wide range of applications.
Polypropylene is the basis for many household utensils that we use every day. Plates, glasses, cutlery and containers made of plastic are often made of polypropylene due to its lightness, strength and ease of processing. Its versatility allows to produce objects of different shapes and sizes, which adapt to the needs of the market.
Polypropylene plastics molding is also used for the production of components for the automotive industry and automation. Due to its mechanical properties, polypropylene offers good resistance to impact and fatigue, making it suitable for applications requiring durable and robust components. In addition, polypropylene has good chemical and thermal resistance, making it suitable for use in demanding environments.
A significant advantage of polypropylene is its resistance to moisture and chemicals. This material has low moisture absorption, which makes it ideal for applications where the presence of liquids is frequent. In addition, polypropylene is resistant to many chemicals including acids, bases and solvents, ensuring the durability and integrity of the produced parts.
In addition to its physical properties, polypropylene also offers environmental benefits. It is recyclable and can be easily regenerated for use in new products. Its lightness helps to reduce energy consumption during transport and its low environmental impact makes it a sustainable choice for industry.
In conclusion, polypropylene plastic molding is a production process that allows to obtain components and parts made of polypropylene, a semi-crystalline thermoplastic material widely used in everyday life.
Moulding PBT plastics
PBT is a particular kind of polyester that is heat-resistant and has good mechanical properties. It is mainly used in the automotive industry and for domestic appliance components.
PBT, an acronym for polybutylene terephthalate, is a thermoplastic material with high mechanical properties and remarkable heat resistance. These characteristics make it an ideal material for the automotive and home appliance component industries, where materials must be strong and durable.
PBT plastic moulding is a process widely used for the production of technical parts with high mechanical performance, such as components for the electronics industry and the automotive sector. Due to its thermal resistance, PBT can withstand high temperatures without warping, making it ideal for applications where the component must operate at high temperatures.
In addition, PBT has good chemical and abrasion resistance, which makes it an ideal material for the production of parts that must resist wear and chemical action. PBT plastic molding can guarantee good quality of the finished product and process repeatability, making it ideal for mass production of technical components.
Due to its mechanical properties, PBT is also used for the production of gears, bearings, rollers and other mechanical parts. In addition, the material has good flame resistance, which makes it also suitable for the production of parts for the electrical and electronics industry.
PBT also has high dimensional stability, which means that the component produced has a constant shape and size over time, even in the face of temperature and humidity variations. This property makes it an ideal material for the production of components that must work in extreme environments or that must maintain their shape and size over time.
Moulding of Ixef PARA plastics
A plastic compound reinforced with fibreglass and with high resistance to mechanical stress. It has a glossy reflective finish. With its low weight, Ixef® PARA enables the creation of particularly complex but lightweight components. It is used to produce cups and components in contact with food and water.
Ixef® PARA plastic molding is a production process that allows components made with Ixef® PARA, a glass fiber reinforced plastic compound characterized by high resistance to mechanical stresses.
Ixef® PARA is known for its glossy, reflective finish, which gives a high-quality aesthetic appearance to components produced through the molding of Ixef® PARA plastics. This attractive finish makes the material suitable for use in products requiring a high level of aesthetic presentation.
Another advantage of the Ixef® PARA is its low weight. This allows for the creation of particularly complex but lightweight components, which can help reduce the overall weight of a product. This is particularly important for applications where weight reduction is critical, such as in the automotive or aerospace industry.
Ixef® PARA plastic moulding is used in the production of glasses and components that come into contact with water and food. Due to its high resistance to mechanical stresses and chemical resistance, Ixef® PARA is a material suitable for use in environments requiring high performance and good compatibility with liquids and food.
The Ixef® PARA also offers good thermal resistance, making it suitable for applications requiring high temperature resistance. This is particularly important in the automotive industry, where components must withstand high temperatures in the engine and surrounding environment.
In addition to its mechanical and thermal properties, Ixef® PARA also offers excellent resistance to chemicals such as solvents, oils and detergents. This makes it suitable for use in applications where components are exposed to aggressive or corrosive chemicals.
Moulding of PVDF plastics
Polyvinylidene fluoride is a partially fluorinated thermoplastic polymer which is resistant to acids and oxidants, and is relatively cheap. It is widely used in the plumbing industry and the production of membranes and valves.
PVDF plastic molding is a widely used manufacturing process to create components with polyvinylidene fluoride, a partially fluorinated thermoplastic polymer with numerous advantageous properties. PVDF is known for its resistance to acids, oxidants and aggressive chemicals, making it an ideal material for a wide range of applications.
Polyvinylidene fluoride, or PVDF, is valued for its excellent chemical resistance. It is able to resist the attacks of acids, oxidants and other aggressive chemicals while maintaining its mechanical properties intact. This makes PVDF a very suitable material for use in chemically aggressive environments, such as the chemical industry or the chemical process industry.
The PVDF plastic moulding is widely used in the hydraulic industry. Due to its high chemical resistance and ability to maintain mechanical properties even in humid environments, PVDF is an ideal material for the production of pipes, fittings and valves for hydraulic systems. Its resistance to corrosive agents and low permeability make it suitable for the transport of critical liquids, such as acids or solvents.
Membrane production is another common application of PVDF plastic molding. PVDF membranes are widely used in various industries, such as water filtration, microfiltration, gas filtration and liquid separation. Thanks to its high porosity and chemical resistance, PVDF offers high performance in particle removal and selective separation of fluids.
In conclusion, PVDF plastic molding is a widely used manufacturing process to create components with polyvinylidene fluoride. PVDF offers a unique combination of chemical resistance, mechanical strength and relatively low cost. Widely used in hydraulics, membrane and valve manufacturing. With its excellent resistance to acids, oxidants and aggressive chemicals, PVDF is an ideal choice for applications requiring high performance and durability.